[IMP] MRP: Scrap during manufacturing
closes odoo/documentation#7714
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Signed-off-by: Zachary Straub (zst) <zst@odoo.com>
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@ -23,7 +23,7 @@ rather a designation in Odoo that is used to track items that are no longer in p
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.. admonition:: Learn more
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For more information about virtual locations, see the documentation about the different types of
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:ref:`locations <inventory/management/difference-warehouse-location>`.
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:ref:`locations <inventory/warehouses_storage/difference-warehouse-location>`.
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Scrap from stock
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================
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@ -8,10 +8,10 @@ Terminology
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Warehouse
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---------
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In Odoo, a **Warehouse** is the actual building/place in which a company's items are stocked.
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Multiple warehouses can be set up in Odoo and the user can create moves between warehouses.
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In Odoo, a *warehouse* is the actual building/place in which a company's items are stocked. Multiple
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warehouses can be set up in Odoo and the user can create moves between warehouses.
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.. _inventory/management/difference-warehouse-location:
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.. _inventory/warehouses_storage/difference-warehouse-location:
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Location
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--------
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@ -2,6 +2,8 @@
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Scrap during manufacturing
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==========================
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.. |MO| replace:: :abbr:`MO (Manufacturing Order)`
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During the manufacturing process, the need to scrap manufacturing components or finished products
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may arise. This can be necessary if a component or product is damaged, or unusable for any other
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reason.
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@ -11,9 +13,13 @@ it in a virtual location titled *Virtual Locations/Scrap*. A virtual location is
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space, but rather a designation in Odoo that is used to track items that are no longer in physical
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inventory.
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Odoo *Manufacturing* allows for both components and finished products to be scrapped within a
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manufacturing order. The specific type of item that can be scrapped during a manufacturing order
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depends on the stage of the manufacturing process.
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.. seealso::
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For more information, see the documentation about the different types of :ref:`locations
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<inventory/warehouses_storage/difference-warehouse-location>`.
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Components can be scrapped from both the *Manufacturing* app and the *Shop Floor* module, before the
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associated manufacturing order (MO) is closed. Finished products can only be scrapped from the
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*Manufacturing* app, and only after closing the associated |MO|.
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.. tip::
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Scrap orders can be viewed by navigating to :menuselection:`Inventory --> Operations --> Scrap`.
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@ -25,81 +31,74 @@ depends on the stage of the manufacturing process.
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:guilabel:`Search...` bar to display all virtual locations. From the list, select the
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:guilabel:`Virtual Locations/Scrap` location.
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Scrap manufacturing components
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==============================
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.. _manufacturing/management/scrap-window:
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To scrap components during the manufacturing process, begin by navigating to
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:menuselection:`Manufacturing --> Manufacturing Orders`, then select a manufacturing order or click
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:guilabel:`Create` to configure a new one. If a new manufacturing order is created, select a product
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from the :guilabel:`Product` drop-down menu, then click :guilabel:`Confirm`.
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Scrap pop-up window
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===================
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Once the manufacturing order has been confirmed, a :guilabel:`Scrap` button appears at the top of
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the page. Click the button and a :guilabel:`Scrap` pop-up window appears.
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Scrapping components and finished products is done through the :guilabel:`Scrap` pop-up window. The
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pop-up window can be accessed from an |MO| in the backend, or the *Shop Floor* module.
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.. image:: scrap_manufacturing/scrap-button.png
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:align: center
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:alt: The scrap button on a manufacturing order.
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Scrap component from Manufacturing
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----------------------------------
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From the :guilabel:`Product` drop-down menu on the :guilabel:`Scrap` pop-up window, select the
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component that is being scrapped, then enter the quantity in the :guilabel:`Quantity` field.
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Finally, click :guilabel:`Done` to scrap the component.
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To scrap a component from an |MO|, begin by navigating to :menuselection:`Manufacturing -->
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Operations --> Manufacturing Orders`, and then select an |MO|. At the top of the |MO|, click the
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:guilabel:`Scrap` button to open the :guilabel:`Scrap` pop-up window.
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.. image:: scrap_manufacturing/scrap-pop-up.png
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Scrap finished product from Manufacturing
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-----------------------------------------
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To scrap a finished product from an |MO|, begin by navigating to :menuselection:`Manufacturing -->
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Operations --> Manufacturing Orders`. Select an open |MO|, and then click the :guilabel:`Produce
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All` button to close it.
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To select an |MO| that has already been closed, navigate to :menuselection:`Manufacturing -->
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Operations --> Manufacturing Orders`, remove the :guilabel:`To Do` filter from the
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:guilabel:`Search...` bar, and then select the desired |MO|.
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Once closed, click the :guilabel:`Scrap` button at the top of the |MO| to open the :guilabel:`Scrap`
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pop-up window.
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Scrap component from Shop Floor
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-------------------------------
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To scrap a component from the *Shop Floor* module, begin by navigating to :menuselection:`Shop
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Floor`. Then, either click the :guilabel:`⋮ (three vertical dots)` button on an |MO| card, or select
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a work center from the top navigation, and click the :guilabel:`⋮ (three vertical dots)` button on a
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work order card.
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Either method opens the :guilabel:`What do you want to do?` pop-up window. Click the
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:guilabel:`Scrap` button on the window to open the :guilabel:`Scrap` pop-up window.
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Scrap pop-up window
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===================
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After opening the scrap pop-up window using one of the methods :ref:`detailed above
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<manufacturing/management/scrap-window>`, select the component or finished product being scrapped,
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from the :guilabel:`Product` drop-down menu.
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In the :guilabel:`Quantity` field, enter the quantity being scrapped.
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By default, the :guilabel:`Source Location` field is set to the warehouse's pre-production location,
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while the :guilabel:`Scrap Location` field is set to the :guilabel:`Virtual Locations/Scrap`
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location. If either the source or scrap location should be changed, select a different location from
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their respective drop-down menus.
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Enable the :guilabel:`Replenish Scrapped Quantities` checkbox if a picking order should be created
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to replace the scrapped component(s) upon confirmation of the scrap order. This option should only
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be enabled for warehouses with :doc:`two-step <two_step_manufacturing>` or :doc:`three-step
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<three_step_manufacturing>` manufacturing enabled, since components are not picked as part of the
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:doc:`one-step <one_step_manufacturing>` manufacturing process.
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.. image:: scrap_manufacturing/scrap-window.png
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:align: center
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:alt: The Scrap pop-up window.
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.. important::
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Before clicking :guilabel:`Mark As Done` on a manufacturing order, only the components of the
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finished product can be scrapped, **not** the finished product itself. This is because Odoo
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recognizes that the finished product cannot be scrapped before it has been manufactured.
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Click the :guilabel:`Scrap` button to scrap the selected component. After one or more scrap orders
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have been created, a :guilabel:`Scraps` smart button appears at the top of the screen. Click it to
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view a list of all scrap orders for the |MO|.
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After scrapping a component, continue the manufacturing process using the required quantity of the
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component that was scrapped. The on-hand stock count for the component that was scrapped updates to
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reflect both the scrapped quantity and the quantity consumed during manufacturing.
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.. example::
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If the manufacturing of a table requires four units of a table leg, and two units of the table
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leg were scrapped during the manufacturing process, the total quantity of table legs consumed
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will be six: four units used to manufacture the table plus two units scrapped.
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Scrap components from tablet view
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=================================
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Components can also be scrapped from the manufacturing tablet view. To do so, select the
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:guilabel:`Work Orders` tab on a manufacturing order, then click the :guilabel:`📱 (tablet view)`
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icon for a work order.
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.. image:: scrap_manufacturing/tablet-view-icon.png
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:align: center
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:alt: The tablet view icon for a work order.
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With tablet view open, click the :guilabel:`☰ (menu)` button at the top left of the screen, then
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select the :guilabel:`Scrap` button on the :guilabel:`Menu` pop-up window. The :guilabel:`Scrap`
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pop-up window then appears.
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.. image:: scrap_manufacturing/tablet-scrap-button.png
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:align: center
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:alt: The Scrap button on the Menu pop-up window of the manufacturing tablet view.
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Finally, select a component from the :guilabel:`Product` drop-down menu and enter the quantity being
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scrapped in the :guilabel:`Quantity` field. Click :guilabel:`Done` to scrap the component.
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Scrap finished products
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=======================
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Odoo also allows for finished products to be scrapped from a manufacturing order once the order is
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completed. After clicking :guilabel:`Mark as Done`, click the :guilabel:`Scrap` button to make the
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:guilabel:`Scrap` pop-up window appear.
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Since the components have been consumed to create the finished product, they will no longer appear
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in the :guilabel:`Product` drop-down menu. Instead, the finished product will be available as an
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option. Select the finished product and enter the quantity to be scrapped in the
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:guilabel:`Quantity` field. Click :guilabel:`Done` to scrap the finished product.
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The on-hand stock count for the product that was scrapped will update to reflect both the scrapped
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quantity and the quantity produced during manufacturing.
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.. example::
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If five units of a chair were manufactured, but two units were scrapped after manufacturing was
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completed, then the on-hand inventory of the chair will increase by three: five units
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manufactured minus two units scrapped.
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If a picking order was automatically created to replenish the scrapped components, it can be
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accessed by opening the :menuselection:`Inventory` app, clicking the :guilabel:`# To Process` button
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on the :guilabel:`Pick Components` card, and selecting the order.
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