[IMP] MRP: Scrap during manufacturing

closes odoo/documentation#7714

X-original-commit: b498eb2cb9
Signed-off-by: Zachary Straub (zst) <zst@odoo.com>
This commit is contained in:
John Holton (hojo) 2024-01-03 12:46:55 -08:00
parent 279ae26b85
commit 262ecf4ed3
8 changed files with 75 additions and 76 deletions

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@ -23,7 +23,7 @@ rather a designation in Odoo that is used to track items that are no longer in p
.. admonition:: Learn more
For more information about virtual locations, see the documentation about the different types of
:ref:`locations <inventory/management/difference-warehouse-location>`.
:ref:`locations <inventory/warehouses_storage/difference-warehouse-location>`.
Scrap from stock
================

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@ -8,10 +8,10 @@ Terminology
Warehouse
---------
In Odoo, a **Warehouse** is the actual building/place in which a company's items are stocked.
Multiple warehouses can be set up in Odoo and the user can create moves between warehouses.
In Odoo, a *warehouse* is the actual building/place in which a company's items are stocked. Multiple
warehouses can be set up in Odoo and the user can create moves between warehouses.
.. _inventory/management/difference-warehouse-location:
.. _inventory/warehouses_storage/difference-warehouse-location:
Location
--------

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@ -2,6 +2,8 @@
Scrap during manufacturing
==========================
.. |MO| replace:: :abbr:`MO (Manufacturing Order)`
During the manufacturing process, the need to scrap manufacturing components or finished products
may arise. This can be necessary if a component or product is damaged, or unusable for any other
reason.
@ -11,9 +13,13 @@ it in a virtual location titled *Virtual Locations/Scrap*. A virtual location is
space, but rather a designation in Odoo that is used to track items that are no longer in physical
inventory.
Odoo *Manufacturing* allows for both components and finished products to be scrapped within a
manufacturing order. The specific type of item that can be scrapped during a manufacturing order
depends on the stage of the manufacturing process.
.. seealso::
For more information, see the documentation about the different types of :ref:`locations
<inventory/warehouses_storage/difference-warehouse-location>`.
Components can be scrapped from both the *Manufacturing* app and the *Shop Floor* module, before the
associated manufacturing order (MO) is closed. Finished products can only be scrapped from the
*Manufacturing* app, and only after closing the associated |MO|.
.. tip::
Scrap orders can be viewed by navigating to :menuselection:`Inventory --> Operations --> Scrap`.
@ -25,81 +31,74 @@ depends on the stage of the manufacturing process.
:guilabel:`Search...` bar to display all virtual locations. From the list, select the
:guilabel:`Virtual Locations/Scrap` location.
Scrap manufacturing components
==============================
.. _manufacturing/management/scrap-window:
To scrap components during the manufacturing process, begin by navigating to
:menuselection:`Manufacturing --> Manufacturing Orders`, then select a manufacturing order or click
:guilabel:`Create` to configure a new one. If a new manufacturing order is created, select a product
from the :guilabel:`Product` drop-down menu, then click :guilabel:`Confirm`.
Scrap pop-up window
===================
Once the manufacturing order has been confirmed, a :guilabel:`Scrap` button appears at the top of
the page. Click the button and a :guilabel:`Scrap` pop-up window appears.
Scrapping components and finished products is done through the :guilabel:`Scrap` pop-up window. The
pop-up window can be accessed from an |MO| in the backend, or the *Shop Floor* module.
.. image:: scrap_manufacturing/scrap-button.png
:align: center
:alt: The scrap button on a manufacturing order.
Scrap component from Manufacturing
----------------------------------
From the :guilabel:`Product` drop-down menu on the :guilabel:`Scrap` pop-up window, select the
component that is being scrapped, then enter the quantity in the :guilabel:`Quantity` field.
Finally, click :guilabel:`Done` to scrap the component.
To scrap a component from an |MO|, begin by navigating to :menuselection:`Manufacturing -->
Operations --> Manufacturing Orders`, and then select an |MO|. At the top of the |MO|, click the
:guilabel:`Scrap` button to open the :guilabel:`Scrap` pop-up window.
.. image:: scrap_manufacturing/scrap-pop-up.png
Scrap finished product from Manufacturing
-----------------------------------------
To scrap a finished product from an |MO|, begin by navigating to :menuselection:`Manufacturing -->
Operations --> Manufacturing Orders`. Select an open |MO|, and then click the :guilabel:`Produce
All` button to close it.
To select an |MO| that has already been closed, navigate to :menuselection:`Manufacturing -->
Operations --> Manufacturing Orders`, remove the :guilabel:`To Do` filter from the
:guilabel:`Search...` bar, and then select the desired |MO|.
Once closed, click the :guilabel:`Scrap` button at the top of the |MO| to open the :guilabel:`Scrap`
pop-up window.
Scrap component from Shop Floor
-------------------------------
To scrap a component from the *Shop Floor* module, begin by navigating to :menuselection:`Shop
Floor`. Then, either click the :guilabel:`⋮ (three vertical dots)` button on an |MO| card, or select
a work center from the top navigation, and click the :guilabel:`⋮ (three vertical dots)` button on a
work order card.
Either method opens the :guilabel:`What do you want to do?` pop-up window. Click the
:guilabel:`Scrap` button on the window to open the :guilabel:`Scrap` pop-up window.
Scrap pop-up window
===================
After opening the scrap pop-up window using one of the methods :ref:`detailed above
<manufacturing/management/scrap-window>`, select the component or finished product being scrapped,
from the :guilabel:`Product` drop-down menu.
In the :guilabel:`Quantity` field, enter the quantity being scrapped.
By default, the :guilabel:`Source Location` field is set to the warehouse's pre-production location,
while the :guilabel:`Scrap Location` field is set to the :guilabel:`Virtual Locations/Scrap`
location. If either the source or scrap location should be changed, select a different location from
their respective drop-down menus.
Enable the :guilabel:`Replenish Scrapped Quantities` checkbox if a picking order should be created
to replace the scrapped component(s) upon confirmation of the scrap order. This option should only
be enabled for warehouses with :doc:`two-step <two_step_manufacturing>` or :doc:`three-step
<three_step_manufacturing>` manufacturing enabled, since components are not picked as part of the
:doc:`one-step <one_step_manufacturing>` manufacturing process.
.. image:: scrap_manufacturing/scrap-window.png
:align: center
:alt: The Scrap pop-up window.
.. important::
Before clicking :guilabel:`Mark As Done` on a manufacturing order, only the components of the
finished product can be scrapped, **not** the finished product itself. This is because Odoo
recognizes that the finished product cannot be scrapped before it has been manufactured.
Click the :guilabel:`Scrap` button to scrap the selected component. After one or more scrap orders
have been created, a :guilabel:`Scraps` smart button appears at the top of the screen. Click it to
view a list of all scrap orders for the |MO|.
After scrapping a component, continue the manufacturing process using the required quantity of the
component that was scrapped. The on-hand stock count for the component that was scrapped updates to
reflect both the scrapped quantity and the quantity consumed during manufacturing.
.. example::
If the manufacturing of a table requires four units of a table leg, and two units of the table
leg were scrapped during the manufacturing process, the total quantity of table legs consumed
will be six: four units used to manufacture the table plus two units scrapped.
Scrap components from tablet view
=================================
Components can also be scrapped from the manufacturing tablet view. To do so, select the
:guilabel:`Work Orders` tab on a manufacturing order, then click the :guilabel:`📱 (tablet view)`
icon for a work order.
.. image:: scrap_manufacturing/tablet-view-icon.png
:align: center
:alt: The tablet view icon for a work order.
With tablet view open, click the :guilabel:`☰ (menu)` button at the top left of the screen, then
select the :guilabel:`Scrap` button on the :guilabel:`Menu` pop-up window. The :guilabel:`Scrap`
pop-up window then appears.
.. image:: scrap_manufacturing/tablet-scrap-button.png
:align: center
:alt: The Scrap button on the Menu pop-up window of the manufacturing tablet view.
Finally, select a component from the :guilabel:`Product` drop-down menu and enter the quantity being
scrapped in the :guilabel:`Quantity` field. Click :guilabel:`Done` to scrap the component.
Scrap finished products
=======================
Odoo also allows for finished products to be scrapped from a manufacturing order once the order is
completed. After clicking :guilabel:`Mark as Done`, click the :guilabel:`Scrap` button to make the
:guilabel:`Scrap` pop-up window appear.
Since the components have been consumed to create the finished product, they will no longer appear
in the :guilabel:`Product` drop-down menu. Instead, the finished product will be available as an
option. Select the finished product and enter the quantity to be scrapped in the
:guilabel:`Quantity` field. Click :guilabel:`Done` to scrap the finished product.
The on-hand stock count for the product that was scrapped will update to reflect both the scrapped
quantity and the quantity produced during manufacturing.
.. example::
If five units of a chair were manufactured, but two units were scrapped after manufacturing was
completed, then the on-hand inventory of the chair will increase by three: five units
manufactured minus two units scrapped.
If a picking order was automatically created to replenish the scrapped components, it can be
accessed by opening the :menuselection:`Inventory` app, clicking the :guilabel:`# To Process` button
on the :guilabel:`Pick Components` card, and selecting the order.

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