[ADD] MRP: using work centers
closes odoo/documentation#3705
X-original-commit: dd304af1e3
Signed-off-by: Antoine Vandevenne (anv) <anv@odoo.com>
Signed-off-by: John Holton (hojo) <hojo@odoo.com>
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@ -15,3 +15,4 @@ Manufacturing management
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management/alternative_wc
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management/alternative_wc
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management/subcontracting
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management/subcontracting
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management/use_mps
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management/use_mps
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management/using_work_centers
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@ -0,0 +1,132 @@
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=====================================
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Manage work orders using work centers
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=====================================
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Odoo Manufacturing allows for work orders to be carried out at specific work centers. When a
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manufacturing order is created for a product, any work orders listed in the :guilabel:`Operations`
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tab of the product bill of materials (BoM) will be automatically created as well and assigned to the
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specified work center. Work orders can be managed in the :guilabel:`Manufacturing` module by
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selecting :menuselection:`Operations --> Work Orders`.
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In order to use work centers, the :guilabel:`Work Orders` feature must first be enabled. To do so,
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go to the :guilabel:`Manufacturing` module, select :menuselection:`Configuration --> Settings`, and
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activate the checkbox next to :guilabel:`Work Orders`. Work centers can then be created and managed
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by selecting :menuselection:`Configuration --> Work Centers`.
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Create a work center
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====================
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Within the :guilabel:`Manufacturing` module, select :menuselection:`Configuration --> Work Centers
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--> Create`. The work center form can then be filled out as follows:
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- :guilabel:`Work Center Name`: give the work center a concise name that describes the type of
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operations it will be used for
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- :guilabel:`Alternative Workcenters`: specify an alternative work center for operations to be
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carried out at if the main work center is not available
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- :guilabel:`Code`: assign the work center a reference code
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- :guilabel:`Working Hours`: define the number of hours that the work center can be in use each week
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- :guilabel:`Company`: select the company that the work center belongs to
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.. image:: using_work_centers/work-center-form.png
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:align: center
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:alt: An example of a fully configured work center form.
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Set standards for work center productivity
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------------------------------------------
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The :guilabel:`General Information` tab on the work center form allows for productivity goals to be
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assigned to a work center:
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- :guilabel:`Time Efficiency`: used to calculate the expected duration of a work order at the work
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center; for example, if a work order normally takes one hour and the efficiency is set to 200%,
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the work order will take 30 minutes
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- :guilabel:`Capacity`: the number of operations that can be performed at the work center
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simultaneously
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- :guilabel:`OEE Target`: the target for efficiency at the work center
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- :guilabel:`Time before prod.`: setup time required before work can commence
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- :guilabel:`Time after prod.`: breakdown or cleanup time required after work is finished
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- :guilabel:`Cost per hour`: the cost of operating the work center for one hour
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- :guilabel:`Analytic Account`: the account where the cost of the work center should be recorded
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.. image:: using_work_centers/work-center-general-information.png
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:align: center
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:alt: The general information tab of the work center form.
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Assign equipment to a work center
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---------------------------------
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Using the :guilabel:`Equipment` tab, it is possible for specific pieces of equipment to be assigned
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to a work center. The following information will be displayed for each piece of equipment added:
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- :guilabel:`Equipment Name`: the name of the piece of equipment
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- :guilabel:`Technician`: the technician responsible for servicing the equipment
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- :guilabel:`Equipment Category`: the category the equipment belongs to
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- :guilabel:`MTBF`: mean time between failures; the average time that the piece of equipment will
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operate before failing
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- :guilabel:`MTTR`: mean time to recovery; the average time it takes for the equipment to become
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fully operational again
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- :guilabel:`Est. Next Failure`: an estimate of when the next equipment failure will occur
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.. image:: using_work_centers/work-center-equipment.png
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:align: center
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:alt: The equipment tab of the work center form.
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.. note::
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:guilabel:`MTBF`, :guilabel:`MTTR`, and :guilabel:`Est. Next Failure` are all calculated
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automatically based on past failure data, if any exists.
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Integrate IoT devices
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---------------------
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The :guilabel:`IoT Triggers` tab enables the integration of :abbr:`IoT (Internet of Things)` devices
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with a work center:
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- :guilabel:`Device`: specifies the IoT device to be triggered
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- :guilabel:`Key`: the security key for the device
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- :guilabel:`Action`: the IoT device action triggered
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.. image:: using_work_centers/work-center-iot.png
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:align: center
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:alt: The IoT Triggers tab of the work center form.
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Use case: configure an alternative work center
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==============================================
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When a work center is at capacity, it cannot accept any new work orders. Instead of waiting for the
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work center to become available, it is possible to specify an alternative work center where surplus
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work orders should be carried out.
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Begin by creating a new work center. Configure the :guilabel:`Equipment` tab so that it has all of
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the same equipment as the main work center. This will ensure that the same tasks can be carried out
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at both work centers. Navigate to the main work center and include the new work center in the
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:guilabel:`Alternative Workcenters` selection field.
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Now, create a new manufacturing order that uses the main work center for one of its operations. The
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main work center will automatically be selected for the operation in the :guilabel:`Work Orders`
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tab. After confirming the manufacturing order, click the :guilabel:`Plan` button that appears at the
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top left of the form.
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.. image:: using_work_centers/manufacturing-order-plan-button.png
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:align: center
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:alt: Click the plan button to automatically select an available work center.
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If the main work center is at capacity, the work center selected for the operation will be
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automatically changed to the alternative work center.
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.. image:: using_work_centers/automatic-work-center-selection.png
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:align: center
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:alt: The alternative work center is automatically selected.
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Monitor work center performance
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===============================
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Performance for an individual work center can be viewed by selecting
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:menuselection:`Configuration --> Work Centers`, and clicking on a work center. A variety of metrics
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showing work center performance can be viewed at the top right of the form:
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- :guilabel:`OEE`: overall effective efficiency, the percentage of time that the work center has
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been fully productive
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- :guilabel:`Lost`: the amount of time lost due to work stoppages
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- :guilabel:`Load`: the amount of time it will take to complete the current workload
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- :guilabel:`Performance`: the real duration of work time, shown as a percentage of the expected
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duration
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