[IMP] mrp: update bills of materials
closes odoo/documentation#3714 Signed-off-by: Zachary Straub (zst) <zst@odoo.com>
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=========================
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Create Bills of Materials
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=========================
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================================
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Create a bill of materials (BoM)
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================================
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A *Bill of Materials* is a document defining the quantity of each
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component required to manufacture a finished product. It also includes
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the routing and individual steps of the manufacturing process.
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A *bill of materials* (or *BoM*) is a document that defines the quantity of each component required
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to manufacture (or deliver) a finished product. It can also include various operations types, steps,
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and instructions for the individual guidelines needed to complete a production process.
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With Odoo, you can link multiple BoMs to each product and use it to
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describe multiple variants of them. Each BoM will, yet, be associated
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with one product only.
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In Odoo *Manufacturing*, multiple :abbr:`BoMs (Bills of Materials)` can be linked to a product, so
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even product variants can have their own specific :abbr:`BoMs (Bills of Materials)`.
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This feature will help optimize your manufacturing process while saving
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you time.
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Correctly setting up a :abbr:`BoM (Bill of Materials)` helps optimize the manufacturing process, and
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saves time.
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Setting up a BoM
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================
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Set up a BoM
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============
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You can use BoMs without routings. You will use this if you choose to
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manage your manufacturing operations using manufacturing orders only. In
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other words, you choose to realize your manufacturing process in one
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step and do not track the steps the product goes through.
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:abbr:`BoMs (Bills of Materials)` can be set up with or without operations steps or instructions,
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and can include as many or as few components as needed. The simplest setup is one without operations
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or instructions. In that case, the production is solely managed with *manufacturing orders* (MOs).
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Before creating your *BoM*, you have to create the product using the
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*BoM* and, at least, one of the components. Go to the :menuselection:`Master Data menu --> Products`
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and create both the finished product and the component.
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To create a :abbr:`BoM (Bill of Materials)`, navigate to :menuselection:`Manufacturing app -->
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Products --> Bills of Materials`, and click :guilabel:`Create`. Then, in the :guilabel:`Product`
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field, choose the product that will be associated with the :abbr:`BoM (Bill of Materials)`.
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Once done, go to the *Bills of Materials* menu under *Master Data*.
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Now, create it. Choose the product from the dropdown menu and add your
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components and the quantity. In this case, keep the default *BoM*
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type, which is *Manufacture this Product*.
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.. image:: bill_configuration/bill-configuration-bom-creation.png
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:align: center
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:alt: Bill of materials creation screen.
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.. image:: bill_configuration/bills_of_materials_01.png
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:align: center
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There are three :guilabel:`BoM Types` that can be chosen for any bill of materials:
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.. warning::
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The destination location should **not** be a scrap location. A scrap location is where you put
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products that you don't need.
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Using the same BoM to describe Variants
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---------------------------------------
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As said above, you can use *BoM* for *Product Variants*. It is
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basically the same as for the standard product.
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If your *BoM* is for one variant only, then specify which one in the
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*Product Variant* field. If not, specify the variant it is consumed
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for on each component line. You can add several variants for each
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component.
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.. image:: bill_configuration/bills_of_materials_02.png
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:align: center
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Adding a routing
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================
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You can add routing to your *BoM*. You will do this if you need to
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define a series of operations required by your manufacturing process. To
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use it, enable the *Work Orders* feature in the *Manufacturing* app
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settings.
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.. image:: bill_configuration/bills_of_materials_03.png
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:align: center
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#. :guilabel:`Manufacture this product` indicates that this product is manufactured in-house, from
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start to finish using the components listed on the :abbr:`BoM (Bill of Materials)`.
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#. :guilabel:`Kits` are sets of unassembled components that may be sold as products, and are useful
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for managing more complex :abbr:`BoMs (Bills of Materials)`.
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#. :guilabel:`Subcontracting` outsources the production of some (or all) components or products to
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outside manufacturers. This feature needs to be enabled in :menuselection:`Manufacturing app -->
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Configuration --> Settings`, under the :guilabel:`Operations` section.
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.. note::
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Each *BoM* can have only one routing while each routing can be used
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multiple times.
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A :abbr:`BoM (Bill of Materials)` can also be created directly from the :abbr:`BoM (Bill of
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Materials)` smart button on the product template, in which case the :guilabel:`Product` field is
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pre-filled.
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Now that you have created your routing, add it to your *BoM*. You can
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select when, in the work operations, your components are consumed with
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the dropdown menu.
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The most common :guilabel:`BoM Type` is :guilabel:`Manufacture this product`. Once the
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:guilabel:`BoM Type` is chosen, click :guilabel:`Add a Line` to add all the :guilabel:`Components`
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that go into the production of the final product, as well as the :guilabel:`Quantity` of each
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component. Finally, click :guilabel:`Save` to finish creating the :abbr:`BoM (Bill of Materials)`.
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.. image:: bill_configuration/bills_of_materials_04.png
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:align: center
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.. tip::
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New components can be added, even during production, directly from the :abbr:`BoM (Bill of
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Materials)`. After selecting :guilabel:`Add a line`, create the new component and select
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:guilabel:`Create` or :guilabel:`Create and Edit`. Components can also be created by going to
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:menuselection:`Manufacturing app --> Products --> Products`, and clicking :guilabel:`Create`.
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Adding By-Products
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==================
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Specify a BoM for a product variant
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-----------------------------------
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In Odoo, a *by-product* is any product produced by a *BoM* in
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addition to the primary product.
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.. important::
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To assign *product variants* to :abbr:`BoMs (Bills of Materials)`, the feature must be enabled in
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:menuselection:`Inventory --> Configuration --> Settings`, under the :guilabel:`Products` section
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by selecting :guilabel:`Variants` and clicking :guilabel:`Save`.
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To add *by-products* to a *BoM*, you will first need to enable them
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from the *Manufacturing* app settings.
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:abbr:`BoMs (Bills of Materials)` can also be assigned to specific *product variants*, with two
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setup options available to choose from.
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.. image:: bill_configuration/bills_of_materials_05.png
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:align: center
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.. image:: bill_configuration/bill-configuration-product-variants.png
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:align: center
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:alt: Bill of materials product variants and apply on variants options.
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Once the feature is enabled, you can add your *By-Products* to your
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*BoMs*. You can add as many *By-Products* as you want. Just keep in
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mind that you need to register during which operation your by-product is
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produced.
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The first method is to create one :abbr:`BoM (Bill of Materials)` per product variant, by specifying
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the :guilabel:`Product Variant` every time a new :abbr:`BoM (Bill of Materials)` is created.
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.. image:: bill_configuration/bills_of_materials_06.png
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:align: center
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The second method is to create **one** master :abbr:`BoM (Bill of Materials)` that contains all
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components, and specify which variant each component applies to in the :guilabel:`Apply on Variants`
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column.
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.. seealso::
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`Managing with Product Variants
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<https://www.odoo.com/slides/slide/manufacturing-with-product-variants-2805>`_
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.. note::
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The :guilabel:`Apply on Variants` column is hidden by default and can be accessed by clicking on
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the :guilabel:`Additional Options` menu icon at the right of the :guilabel:`Components` tab.
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Set up operations steps
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=======================
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Some :abbr:`BoMs (Bills of Materials)` require multiple operations and steps during the
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manufacturing process. To create :guilabel:`Operations` on a :abbr:`BoM (Bill of Materials)`, first
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enable the :guilabel:`Work Orders` feature in :menuselection:`Manufacturing app --> Configuration
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--> Settings --> Operations`.
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.. image:: bill_configuration/bill-configuration-create-operation.png
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:align: center
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:alt: An example of a Bill of Materials operation and the steps creation tab.
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When creating a new :abbr:`BoM (Bill of Materials)`, click the :guilabel:`Operations` tab and click
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:guilabel:`Add a line` to add a new operation.
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In the :guilabel:`Create Operations` box, give the operation a name, and specify the :guilabel:`Work
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Center` and the :guilabel:`Default Duration` settings. Under the :guilabel:`Work Sheet` tab, the
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type of :guilabel:`Work Sheet` can also be chosen, if assembly instructions need to be attached.
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The :guilabel:`Work Sheet` types that can be added are: :guilabel:`Text` (with a
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:guilabel:`Description`); :guilabel:`PDF` files; and :guilabel:`Google Slide` presentations. When
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all the information has been filled out, select :guilabel:`Save & Close`.
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.. image:: bill_configuration/bill-configuration-operations-popup.png
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:align: center
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:alt: Bill of materials create operations popup on operations tab.
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Add by-products to a BoM
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========================
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A *by-product* is a residual product that is created during production of a :abbr:`BoM (bill of
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materials)`. Unlike the finished product, there can be more than one by-product on a :abbr:`BoM
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(Bill of Materials)`.
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To add by-products to a :abbr:`BoM (Bill of Materials)`, first enable the :guilabel:`By-Products`
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feature in :menuselection:`Manufacturing app --> Configuration --> Settings --> Operations`.
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Once the feature is enabled, by-products can be added to a :abbr:`BoM (Bill of Materials)` from the
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:guilabel:`By-products` tab by clicking :guilabel:`Add a line`. The by-product can be named, its
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:guilabel:`Quantity` specified, and a :guilabel:`Unit of Measure` chosen.
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If the :abbr:`BoM (Bill of Materials)` has :guilabel:`Operations` steps, specify exactly which
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operation the by-product is produced from in the :guilabel:`Produced in Operation` field. Finally,
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click :guilabel:`Save` to save changes.
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.. seealso::
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- :doc:`/applications/inventory_and_mrp/manufacturing/management/kit_shipping`
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- :doc:`/applications/inventory_and_mrp/manufacturing/management/product_variants`
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- :doc:`/applications/inventory_and_mrp/manufacturing/management/routing_kit_bom`
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